CAT 2G-6284 PLUNGER

CAT 2G-6284 PLUNGER

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CAT BEARING

Description

CAT 2G-6284 PLUNGER

CAT 2G-6284 PLUNGER
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The CAT 2G-6284 (2G6284) is a Caterpillar original equipment hydraulic system check valve plunger, suitable for small and medium tonnage engineering machinery hydraulic circuit check valves/safety valves. The following is purely accurate information (without additional description):

Core Parameters and Information

Item Details
Part Model: CAT 2G-6284 Check Valve Plunger

Part Type: Control plunger for hydraulic check valves/safety valves, used for valve core reciprocating motion control, achieving unidirectional conduction, reverse cut-off, and pressure safety protection in the hydraulic circuit.

Material: High-quality carbon structural steel (45# steel), surface high-frequency quenching + polishing treatment, hardness HRC52-58, core hardness HB220-260, wear-resistant and impact-resistant.

Key Dimensions: Head diameter 22.00 mm, rod diameter 16.00 mm, total length 58.00 mm, head thickness 8.00 mm, rod length 45.00 mm, head and rod transition radius. R2.0 mm, head end face flatness ≤0.008 mm, rod straightness ≤0.010 mm

Structural Features: Stepped shaft structure; the head is used for sealing and pressure transmission, the rod is used for guidance; the head end face has a center positioning hole (φ3×5 mm); the rod end has an M8×1.25 threaded hole for connecting control components.

Compatible Structure: Compatible with small and medium tonnage hydraulic systems’ check valves, overload valves, and balance valve core assemblies for controlling unidirectional hydraulic oil flow and pressure regulation.

Applicable Working Conditions: Medium and low pressure hydraulic circuits, suitable for -30℃ to 100℃, mineral oil/synthetic hydraulic oil, low vibration and shock operating environments, working pressure ≤35 MPa.

Compatible Models:
CAT 120G/120H/120K graders (hydraulic system check valve, overload valve)
CAT 12G/12H/12K graders (balance valve, check valve core assembly)
CAT 130G/135H Grader (Hydraulic Circuit Safety Valve, Check Valve)

CAT 140G/140H/140K Grader (Working Device Hydraulic Valve Assembly Check Valve)

Installation and Fitting Points:
The valve sleeve and head are clearance-fitted (0.010–0.020 mm). The head and seat are line-sealed to ensure one-way sealing performance and flexible reciprocating motion.

Before installation, clean the plunger, valve sleeve, and valve seat. Check the plunger for cracks, deformation, scratches, rust, and damage to the threaded holes.

Install smoothly using a special tool. Do not directly strike the plunger head. After installation, the plunger should reciprocate smoothly within the valve sleeve without jamming, and the sealing surfaces should fit tightly without leakage.

Post-installation checks: Check valve forward conduction pressure ≤ 0.3 MPa, reverse leakage ≤ 0.1 L/min (at 35 MPa pressure), safety valve opening pressure deviation ≤ ±0.5 MPa.

According to the model manual, check the wear and surface hardness of the plunger sealing surface every 2000 working hours. Replace the plunger when the wear exceeds 0.05 mm or the hardness is lower than HRC50.